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AE Elemental opens major EV battery recycling facility in Poland

24 Sep '24
3 min read
AE Elemental opens major EV battery recycling facility in Poland
(L-R) Ian Braime, CCO, Ascend Elements, Mike O'Kronley, CEO, Ascend Elements, Michał Zygmunt, CEO, Elemental Strategic Metals, & Marcin Ślęzak, CEO, AE Elemental. Pic: Ascend Elements/PRNewswire

Insights

  • AE Elemental opened its first commercial-scale EV battery recycling facility in Zawiercie, Poland.
  • Capable of processing 12,000 metric tons of used Li-ion batteries annually, it's one of Europe's largest.
  • The facility will produce black mass for new battery materials and will add lithium extraction capabilities by 2026.
  • The venture also plans to build Europe's largest facility in Germany.

AE Elemental, a joint venture of U.S.-based Ascend Elements and Poland-based Elemental Strategic Metals, celebrated the grand opening of its first commercial-scale EV battery recycling facility. Located in Zawiercie, Poland, the newly constructed facility can process 12,000 metric tons of used Li-ion batteries each year – or approximately 28,000 EV battery packs annually – making it one of the largest battery recycling facilities in Europe. Dozens of business and community leaders from Europe and North America attended the opening ceremony and toured the state-of-the-art facility.

As demand for electric vehicles continues to grow, lithium-ion battery recycling is becoming an increasingly important part of the EV battery materials supply chain. In the European Union (EU), new batteries will be required to contain a minimum amount of recycled content by 2030. Lithium-ion battery recycling also keeps hazardous battery materials out of landfills while minimizing the environmental impacts associated with nickel, cobalt and lithium mining.

"We have come significantly closer to becoming a global leader in the market of recycling materials necessary to produce EV batteries," said Michal Zygmunt, CEO of Elemental Strategic Metals. "As part of our contribution to the joint venture with a reputable American partner, we make available a state-of-the-art industrial downstream processing facility in Zawiercie and one of the most developed networks of waste collection points in Europe with broad knowledge and experience in the field of recycling and waste logistics."

The AE Elemental facility will disassemble, discharge and shred EV batteries to produce black mass, which can be used to make new engineered EV battery materials, including cathode active material (CAM) and cathode precursor (pCAM). Commercial-scale lithium extraction capabilities will be added to the new facility in Fall 2024 to be operational by 2026.

"This is a significant milestone for Ascend Elements, representing our first commercial-scale battery recycling facility in Europe. We're pleased to be working closely with Elemental Strategic Metals in this beautiful facility," said Mike O'Kronley, CEO of Ascend Elements. "Expanding into Europe will allow us to better service our customers locally and help the industry comply with new EU rules requiring recycled material in new batteries."

Beyond Poland, the joint venture is planning to build Europe's largest lithium-ion battery recycling facility in Germany. The planned AE Elemental facility in Germany will have the capacity to recycle up to 25,000 metric tons of batteries per year, or approximately 58,000 EVs annually.

Note: The content of this press release has not been edited by Fibre2Fashion staff.

Fibre2Fashion News Desk (HU)

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