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India's Adi Chakra stenter boasts space-saving, reduced fuel costs

08 Sep '23
2 min read
The entire stenter requires only 2 operators. Pic: Ashok Sharma
The entire stenter requires only 2 operators. Pic: Ashok Sharma

Insights

  • The Adi Chakra Stenter, a textile processing machine designed by Ashok Sharma, outperforms conventional stenters in multiple aspects, including energy and space efficiency.
  • It has received its patent and offers significant fuel cost savings, ease of use, and reduced carbon footprint.
  • The machine is expected to generate ₹5 crore in carbon credits over 15 years.
The Adi Chakra Stenter, designed for textile processing, comes with benefits that overshadow the 5 Chamber 15 m Stenter of comparable evaporation capacity. With a width of 1,800 mm and a total weight of only 16 tons, the machine, invented by Ashok Sharma – a textile tech graduate from TIT Bhiwani, India, offers a plethora of advantages, ranging from space-saving to reduced fuel costs. 

Since the development of its first prototype in 2008, Adi Chakra Stenter has undergone significant transformations. A final commercial model was introduced in 2010, and the patent was applied for in the same year. Fast forward to a decade later, the product has been successfully deployed in the market with the patent being granted in August 2020. 

Among its most striking benefits are the immense space savings, with the stenter being transportable in a single 40' container. Connected power requirements are a mere 35 KW compared to 130 KW for a regular stenter. The innovative design has also resulted in considerable savings in fuel costs. 

Unlike conventional stenters that require up to 20 blowers, the Adi Chakra Stenter operates on just four, with a main drive requiring only 7.5 KW of power. This results in a substantial reduction in energy consumption and running costs. 

The stenter is designed to offer ease of use and minimal maintenance, requiring only two operators for full functionality. Furthermore, the unit can be erected within just 3-4 days, making it a rapid solution for businesses. 

Designed for maximum versatility, the Adi Chakra stenter is compatible with a broad range of fabrics and processes, from digital printing to fabric coating. The unit's capacity for evaporating approximately 250-350 Kg of water per hour offers unmatched productivity. 

With a high ROI and reduced operational costs, the machine promises to pay for itself within a year. The reduction in carbon footprint and generation of carbon credits add an eco-friendly edge to its marketing potential. 

Operating 16 hours per day for 280 working days a year, the Adi Chakra Stenter is expected to generate a whopping 10,006 tons of carbon credits over 15 years, translating to financial returns of approximately $700,000 or ₹5 crore, according to Sharma. 

Fibre2Fashion News Desk (KD)

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